Balliu 5-Axis CNC Laser Cladding Machine
Balliu 5-Axis CNC Laser Cladding Machine (Belgium / Germany)
Model LCF 3/5A; | Serial Number U00620 | CNC Control: Siemens Sinumerik 840D | Year: 2008
Balliu 5-Axis CNC Laser Cladding Machine – Precision & Performance for Advanced Coating Solutions
This Balliu 5-Axis CNC Laser Cladding Machine (Model LCF 3/5A) is a high-precision turnkey system designed for laser cladding of wear resistant coatings on flat or cylindrical workpieces. With a Siemens Sinumerik 840D CNC control and 5-axis capability, this machine delivers superior precision and versatility, making it an essential tool in industries requiring precision wear-resistant overlay solutions.
Benefits & Key Features
Precision & Accuracy – The 5-axis system accesses complex geometries and intricate coatings with minimal material waste. Extended Component Lifespan – Laser cladding and hard coatings enhance the durability of critical components, reducing replacement and maintenance costs. High Efficiency & Automation – Siemens Sinumerik 840D CNC control offers intuitive programming and repeatable high-quality results. Versatile Material Applications – Ideal for processing various powder metals, including various grades of stainless steel, Inconel, tungsten carbide, diamond, and other wear-resistant materials. Laser application ensures precise coating depths and finished sizing without heat distortion. Customizable Solutions – Can be tailored for downhole tool manufacturing, aerospace, oil & gas, and heavy equipment industries.
Usage & Applications
Laser Cladding & Hard Coatings – Applied in oil & gas, mining, and aerospace industries to enhance the surface properties of wear-prone components such as turbine blades, pump components, and downhole tools. Alternative to HVOF; PTA & Spray Welding Overlay Applications – Ensures high-strength, corrosion-resistant joints for industrial parts. Precision coatings for turbine blades, pump components, and downhole tools. Downhole Tool Manufacturing – Extends the life of drilling tools by reinforcing surfaces against extreme conditions.
Ideal for these Industries:
- Oil & Gas Equipment Manufacturers
- Aerospace & Defense
- Heavy Machinery & Mining
- Energy & Power Generation
- Automotive & Industrial Manufacturing
Machine Features:
- CNC Controlled Axes X-Y-Z-A-B
- External and Internal Cladding Heads
- Laserline LDF 1500-3500/VG-4L High Performance Diode Laser Source; Serial No. 872473 (Germany)
- Highyag LLK Laser Light Cable (Germany)
- Medicoat DUO Special Powder System (Germany)
- Precise Cooling Solutions AC2A08 Diode Laser Cooling System; Serial No. 44K0185 (USA)
- Koolant Koolers JHI-1500-CE-M Cladding Head Optics/Nozzle Cooling System; Serial No. 39509 (USA)
- Horizontal Rotary B-axis positioner with 12” hollow spindle; 24” self-centering 4-jaw chuck; 19” center height (38” swing); 144” CC; 3-point steady rest; T-slotted removable table; Tailstock
- A-axis swivel of cladding head around Y-axis
- Handheld Manual Pulse Generator
Machine Specifications
Equipped with: Various centers; T-slotted worktable 18” x 28-1/2” x 20-1/2”; 3-point roller steady rest;
Comprehensive documentation for machine controls, programming, setup, sub-assemblies & maintenance; spare parts lists, etc.
| Specification | |
|---|---|
| Maximum stroke X-axis, approximate | 118” |
| Maximum stroke Y-axis, approximate | 40” |
| Maximum stroke Z-axis, approximate | 28” |
| Chuck diameter, 4-Jaw self-centering | 24” with 12” bore |
| Maximum workpiece diameter | 38” |
| Max workpiece length between centers | 144” |
| Tailstock taper | MT#3 with extension socket MT3-MT5 |
| Operating voltage | 400 Volt/3 Ph/60Hz |
| Installed Floor space, length x depth | 230” x 130” |
| Height | 158”-170” approx. to top of cable carrier |
| Machine weight approximate | 30,000 lbs |
| Shipping dimensions | on skid, LxWxH: 217”x106”x147” plus crate 38”x68”x79”H |
